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Frozen Foods: Ice Cream, Frozen Meals, Sorbets: Citri-Fi Citrus Fiber Binds Water, Freeze/thaw Stability and Reduces Ice Crystal Formation

Frozen Desserts: Smoothing Out the Texture

Frozen desserts, like ice cream, tend to fall victim of ice crystals during handling and storage due to temperature fluctuations. Stabilizers bind the water, however, they have their own limitations. Citri-Fi® citrus fiber, when used at less that 1%, minimizes the ice crystals to create a smooth texture while cleaning up food labels.

It is one of the many nostalgic memories that many Earth dwellers have had since childhood – eating ice cream. And if you reside in the USA, you most likely recall the infamous Baskin-Robbins 31 Flavors ice cream shop. This frozen dessert joint sold a flavor for every day of the month. But ironically, many lickers defaulted to their favorite flavor or flavors if given the choice. Today, ice cream not only comes in different flavors but also bases too. Originally, milk was the starting base. However, frozen desserts now can be churned using plant-based milks like oat, almond, coconut and cashew.

The Scoop on Ice Cream Challenges

Making ice cream appears effortless as long as one has an ice cream maker. But when produced on a large scale and distributed across miles of land, frozen desserts are subjected to fluctuating temperatures or heat shock. As a result, ice crystals tend to grow reducing the smooth and creamy texture. Many factors play into preventing water migration during handling and storage including the formulation components, fat level, total solids and overrun.

Ice cream producers rely on stabilizers to bind the water during the quick freeze to minimize ice crystals. The water remains bound during temperature changes preventing ice crystals from forming. However, stabilizers like locust bean gum and guar gum have their limitations. For instance, ice cream stabilizers may be optimal for milk-based ice creams, but they may fall short in dairy-free formats. Many plant-based frozen desserts tend to have a short shelf-life. The longer the time in freezer storage increases the risk of a gummy and chewy texture when using foods gums. Moreover, many food gums fall suspect when found on food labels.

Clean, Smooth and Creamy Ice Cream

One natural solution available includes citrus fiber which locks up the water to create the silky texture. Citri-Fi citrus fiber is produced from byproduct of the citrus juicing industry. This natural food ingredient uses a process free from chemical modifications unlike similar ingredients in the marketplace. At the same time, not all citrus fibers are created the same. Others are byproduct of the pectin extraction which typically use solvents and other chemicals to isolate the fiber. Because of this process, some of these byproducts lack the functionality due to the low levels of intact pectin. As a result, some producers add the pectin back in to enhance the functionality. Alternatively, Citri-Fi citrus fiber is wholistic and contains native intact pectin like Mother Nature intended.

At less than 1% usage level, Citri-Fi provides the water holding and emulsification properties needed to prevent ice crystals from forming over time. Citri-Fi citrus fiber improves the texture, stability and nutrition of both animal-based dairy and plant-based dairy desserts. For example, this citrus fiber works in a variety of non-dairy bases such as almond, oat, rice and coconut plant milks.

In addition to the texture improvement, the Citri-Fi citrus fiber line also cleans up frozen dessert food labeling. This is key in both animal and plant-based ice cream markets. Many brands are going back to ice cream basics listing less than five ingredients. And clean label continues to be a hot trend in plant-based foods including non-dairy desserts. Citri-Fi’s labeling options include citrus fiber, dried citrus pulp or citrus flour which resonate well in the clean label markets. Also, the USDA certified organic Citri-Fi 400 series is now available.

For more information about using citrus fiber in frozen desserts, please contact Fiberstar.

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Citri-Fi Citrus Fiber is a clean label starch replacement

Starch Replacement in Formulations: Ironing out the Options

Supply chain hiccups are disrupting the availability of food ingredients like modified starches. As a result, starch replacement in formulations is a recent request in the industry. Modified starches provide multiple benefits including thickening, viscosity, gelling, binding and emulsification. At the same time, Citri-Fi® citrus offers similar functionalities due to it natural upcycled fibrous composition. As a result, this citrus fiber can be used to extend or replace some modified and clean label starches.

Food starch is one of the most common food ingredients used today. For instance, consumers sprinkle food starches into their home recipes to create thick and creamy soups. And the food industry uses it as a workhorse ingredient in almost every food product around the globe. Many of the common botanical starch sources include corn, wheat and rice. They all provide multiple functionalities including thickening, viscosity, gelling, binding and emulsification depending on the botanical source and modification. In the hydrocolloid world, they are the champions of water management. As a result, they create high quality processed foods such as yogurts, salad dressings and frozen appetizers. Currently, multiple hiccups within the supply chain disrupted the availability of certain food ingredients. This includes modified starches. As a result, starch replacement in formulations or extension strategies remain on the top of many companies’ minds.

However, challenges arise when extending or replacing modified starches. Modified starches sustain harsh food processing, storage and handling conditions. Without modified starch, sauces would separate out over time. Some yogurts would fall off the spoon in a watery mess. And frozen products would form ice crystals affecting the food texture during reconstitution.

Some potential starch substitutes on the market consist of blends containing gums, alginates, plant fibers and emulsifiers. However, choosing the optimal replacement or extension highly depends on the starch’s original contribution to the food formulation. For example, was the starch used to create viscosity in heated and low pH conditions? Or was it to provide emulsion stability as well? Not one size fits all when replacing starch in a formulation.

Comparing Natural Citrus Fiber to Starches

One natural solution which provides multiple functionalities is Citri-Fi citrus fiber. This citrus fiber holds significant amounts of water and provides emulsification properties stemmed from its natural upcycled composition. At low usage levels (<1%), this plant fiber improves stability, texture and nutrition in a variety of food products ranging from bakery to sauces. Because of this, Citri-Fi and modified starches share parallels. For example, Citri-Fi provides cold viscosity, water holding, emulsification and gelation under certain parameters. This natural ingredient also stabilizes food in low pH, heat, freeze/thaw and shear conditions similar to modified starches.

Yet, some of the key beneficial attributes include its water capacity and emulsion stability. Citri-Fi holds 9 to 10 times its weight in water and three (3) times its weight in oil. Its natural functionality creates its stability unlike modified starches which need chemical modifications to do the same. Citri-Fi also contributes dietary fiber which helps improve food nutritional profiles. Lastly, Citri-Fi has no E-number unlike starches.

Formulating with Citri-Fi Citrus Fiber

With starch replacement in formulations, product developers need to understand two key factors. First, they need to identify the targeted functionality within the food application that the starch is delivering. Second, they need to outline the processing conditions. With these two pieces of information, the Fiberstar technical team can recommend the best citrus fiber for the application.

One of the important considerations when replacing starch in formulations is the incorporation method in the process and the proper hydration time to activate Citri-Fi’s functionality. In some cases, adjusting the usage level or using a different particle size may be more successful.

Creating Additional Viscosity

There are a few options when creating viscosity. First, as mentioned, shear opens up the fiber to create additional viscosity. Because of this, homogenization will open up the citrus fiber to expose more surface area where the water attaches. If homogenization is not an option, then trying either Citri-Fi 200 or 300 series may be a suitable solution. The 200 series is citrus fiber co-processed with guar gum and the 300 with xanthan gum.

Creating Gelled Textures

Because Citri- Fi contains high levels of intact native pectin, this natural ingredient can provide gelling at low pH and high Brix similar to isolated pectin. Most popular products are the 100FG and the 100M40 used at 1-2%. The gelling properties benefit applications such as fruit preparations like bake stable fillings.

Creating Emulsification

Binding oil and water is another key feature of Citri-Fi citrus fiber. Citri-Fi can bind up three (3) times its weight in oil making it an efficient emulsifier. To incorporate, the citrus fiber is typically added uniformly into the oil first before hydration to create a stable emulsion. However, Citri-Fi can also be added to the dry ingredients first before the hydration and oil step.

As a recap, Citri-Fi is a clean label solution that provides similar functionalities as modified starches. Therefore, starch replacement in formulations is possible. Some of these benefits include cold viscosity, heat, pH and freeze/thaw and shear stability and gelling. Citri-Fi's typical usage level (< 1%) may provide cost-in-use savings. Besides the functional benefits, Citri-Fi does contribute dietary fiber. And this natural ingredient is non-GMO Project certified, non-allergenic and gluten-free. Additionally, Citri-Fi has no E-number unlike modified starches so it is preferred in regions like Europe.

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